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1.

Corrosion will generally NOT occur on a steel substrate when

A. it is cool

B. there is no moisture

C. the steel is completely immersed

D. the temperature is 72° or above

2.

Inert gases may be placed in confined spaces to reduce or prevent corrosion.

3.

New steel is not homogenous and contains

A. Anodes, cathodes, and electrolyte

B. Electrolyte, conductors, and anodes

C. Anodes, cathodes, and a metallic conductor

D. Anodes, cathodes, metallic conductor, and electrolytes

4.

Carbon steel will generally corrode if it is electrically connected in the presence of a suitable electrolyte with

A. Copper

B. Zinc

C. Magnesium

D. Aluminum

5.

Which of the following is anodic with respect to carbon steel when in a seawater electrolyte?

A. Magnesium

B. Copper

C. Stainless steel

D. Titanium

6.

Chemical salts dissolved in an electrolyte generally contribute to corrosion by

A. Acting as anodes

B. Acting as cathodes

C. Increasing the rate of corrosion

D. Increasing the speed of the electrolyte

7.

The rate of corrosion occurring at a hole, scratch, or other discontinuity of a coating film may be affected by
I. the presence of an electrolyte
II. adherent mill scale on the substrate
III. the anode is in contact with the atmosphere

A. I only

B. I and II only

C. II and III only

D. I, II and III

8.

The use of an incorrect thinner may cause a coating to

A. change color

B. have better chemical resistance

C. have poor spray characteristics

D. have a higher solids content

9.

Coatings can control corrosion of steel by
I. preventing electrolytes from contacting the metal surface.
II. sacrificing themselves to protect the steel substrate.
III. supplying inhibitors to passivate the metal surface.

A. I only

B. II only

C. I and II only

D. I, II and III

10.

The vehicle of a coating consists of
I. solvent, binder, and liquid additives.
II. solvent only.
III. binder and pigment.

A. I only

B. II only

C. I, II and III

D. II and III only

11.

Inspection reports should address the

A. Size and type of abrasive used

B. Size but not the type of abrasive used

C. Cost of the abrasive used

D. Color of the abrasive

12.

A typical daily report will include
I. description of equipment and manpower.
II. explanation of work stoppages.
III. ambient conditions.
IV. inspector's opinion of the contractor.

A. III only

B. III and IV only

C. I, II, III, and IV

D. I, II, and III only

13.

The required sequence of work within a specification on a project is

A. not important as long as they all get done

B. crucial to the successful outcome of the project

C. up to the contractor

D. determined at the pre-job conference

14.

Solvents are added to coating formulations to

A. Dissolve binder and form a liquid coating

B. Provide color

C. Decrease film permeability

D. Increase film permeability

15.

Most organic coatings are

A. Impermeable

B. Permeable by water or water vapor

C. Impermeable for a given period of time

D. Are not affected by water

16.

Inspection reports should include which of the following?
I. Environmental conditions
II. Details of surface cleaning and materials
III. Coatings application

A. I only

B. I & II only

C. II and III only

D. I, II and III

17.

Which items are the basic principles in documentation by the inspector?
I. Reports are written in ink
II. No blank spaces
III. Reports should be signed
IV. Reports must be printed

A. I, II & III only

B. I, II & IV only

C. II, III & IV only

D. I, II, III & IV

18.

Inspector's daily reports are used for which of the following?
I. By the contractor to estimate the amount of work done that day
II. To provide continuity between inspectors.
III. To aid in arbitration between the contractor and client
IV. To help in cases of a coating failure

A. I and III only

B. II & III only

C. I & IV only

D. II, III, and IV only

19.

A pre-job conference is helpful for reviewing
I. safety procedures.
II. cleaning operations.
III. application procedures.

A. III only

B. I and II only

C. I and III only

D. I, II and III

20.

The inspector's method of marking defects

A. Should not be an issue

B. Should be settled during the pre-job conference

C. Is not important

D. Should be determined by the painting contractor

21.

In case of conflict or a difference of opinion, the coating inspector needs to

A. Win the argument

B. Listen to the opinions of others

C. Ignore the situation

D. Leave the job site

22.

All bidders on a coating job should
I. attend the pre-bid meeting.
II. be given a copy of the pre-job minutes.
III. attend the pre-job conference.
IV. be allowed a walk-through of the project.

A. I, II, & III Only

B. I & II Only

C. III & IV Only

D. I & IV Only

23.

Before attending a pre-job conference, the coating inspector should
I. read and understand the specification.
II. identify problems with the specification.
III. walk through the work site.

A. I and II only

B. I and III only

C. I, II and III

D. III only

24.

The coating contractor's questions about enforcing the coating specification should best be brought up

A. With the specification writer

B. At the pre-job conference

C. With the coating manufacturer

D. To the inspector

25.

The coating inspector should act as a recording secretary during the pre-job meeting.

26.

A sling psychrometer directly measures

A. relative humidity

B. ambient temperature and wet bulb temperature

C. substrate temperature and wet bulb temperature

D. dew point

27.

Steel surface temperature during coating application should be

A. the same as dew point temperature

B. at least 5°F (about 3°C) below dew point temperature

C. at least 5°F (about 3°C) above dew point temperature

D. no more than 5°F (about 3°C) above dew point temperature

28.

Dew point is measured and calculated by using

A. steel surface thermometer

B. humidity indicator strips

C. sling psychrometer.

D. anemometer

29.

The Dew point is the temperature at which

A. moisture vapor evaporates

B. moisture vapor condenses

C. moisture vapor increases

D. corrosion is slowed down

30.

A decrease in temperature will generally cause the corrosion rate to
I. increase.
II. decrease.
III. remain constant.

A. I only

B. II only

C. III only

D. I, II and III

31.

The presence of certain salt deposits such as ferrous sulfate or ferrous hydroxides may be determined by which of the following?

A. Visual inspection

B. Test papers or chemical test kits

C. Magnetic pull-off DFT gauge

D. Low voltage DC (wet sponge detector)

32.

Workers exposed to hazardous levels of free silica dust such as released during the sandblast cleaning process may develop silicosis, which is a disease of the

A. liver

B. heart

C. lungs

D. stomach

33.

ISO 8503-1 comparator are available for which of the following abrasives?
I. Sand
II. Grit
III. Shot

A. I & II only

B. I & III only

C. II & III only

D. I, II, and III only

34.

Which of the following statements concerning ultra-high pressure water jetting is true?
I. Production rates are cost-effective.
II. Seldom used for surface preparation.
III. Often used for surface preparation.
IV. Lower pressure will not remove the tight mill scale.

A) III only

B) I and II only

C) I and III only

D) II and IV only

35.

Coating operations should NOT take place unless the substrate surface temperature is At least

A. 40F (20C) higher than the dew point temperature

B. 5° F (3° C) is higher than the dew point temperature

C. 5° F (3° C) lower than the dew point temperature

D. 5° F (3° C) above freezing

36.

The cathode of a corrosion cell

A. dissolves in the electrolyte

B. does nothing

C. has an opposite electrical polarity to the anode

D. is not considered to be part of the corrosion cell

37.

Nozzle pressure for manual blast cleaning is generally accepted to be

A. 65 to 90 psi

B. 90 to 100 psi

C. 130 to 150 psi

D. 130 psi and above

38.

Extra-coarse Testex replica tape is used when it is expected that the depth of the anchor pattern/surface profile to be measured will be 3 mils (75 microns).

39.

When following a specification for surface preparation standards, the inspector should NOT?

A. ensure specified cleanliness standard is used

B. ensure the surface is prepared as specified

C. require a cleaner surface than specified

D. verify that only specified materials are used

40.

If the coating inspector finds that the coating was applied thicker than specified, he/she should

A. advise contractor and owner's representative immediately

B. use good judgment in deciding whether or not a deviation from the specification is allowable

C. require that the area be blasted down to bare metal and recoated

D. call the coating manufacturer to solve the problem

41.

33 feet is approximately how many meters?

A. 10

B. 15

C. 20

D. 30

42.

The requirements of a project should be defined by the

A. coating inspector

B. coating contractor

C. project engineer

D. coating specification

43.

The coating inspector should require white metal surface preparation if

A. immersion surface is required

B. chemical resistance is required

C. the specification calls for the white metal

D. the manufacturer's product data sheet recommends white metal

44.

A well-written coating specification should contain information regarding
I. surface preparation standards.
II. safety.
III. locations to be coated.

A. I only

B. II only

C. III only

D. I, II and III

45.

If the desired DFT of a coating is 100 microns (4 mils), what wet film thickness will be required if the coating contains 100% volume solids?

A. 50 microns (2 mils)

B. 75 microns (3 mils)

C. 100 microns (4 mils)

D. 150 microns (6 mils)

46.

It is the coating inspector's responsibility to

A. recommend suitable protective coating systems for each job

B. be sure that the most economical bid for coatings is obtained

C. be sure that the coatings used are the specified coatings

D. take the pre-job meeting minutes

47.

The coating inspector's responsibility is to

A. verify compliance with specification requirements

B. adapt the specification to the realities of the situation

C. be the expert on coatings

D. direct the contractor's safety meetings

48.

It is the coating inspector's responsibility to

A. recommend suitable protective coating systems for each job

B. be sure that the most economical bid for coatings is obtained

C. be sure that the coatings used are the specified coatings

D. take the pre-job meeting minutes

49.

The coating inspector's responsibility is to

A. verify compliance with specification requirements

B. adapt the specification to the realities of the situation

C. be the expert on coatings

D. direct the contractor's safety meetings

50.

Inspection of mixing and thinning operations is important

A. only when zinc-rich coatings are used

B. only when inorganic zinc coatings are used

C. only when a new applicator is starting work

D. every time mixing and thinning is performed

51.

An inspector's primary duty is to
I. observe the actions of the contractor.
II. report actions of the contractor.
III. document actions of the contractor.
IV. enforce all safety rules.

A. I only

B. I, and II only

C. I, II, and III only

D. I, II, and IV only

52.

Corrosion is slower in hot environments than in cool ones.

53.

Accidental injection through the skin by airless spray

A. can be attended to at the end of the work shift

B. is a minor injury that does not require special attention

C. may be life-threatening

D. does not require a doctor's attention

54.

If the inspector observes coatings or solvents being applied to a surface, through an air hose, in an Air Spray system he/she should
I. look for other signs of poor practice.
II. notify the foreman.
III. record findings in a log book.

A. I only

B. I and II only

C. II and III only

D. I, II, and III

55.

With conventional air spray equipment, the dry spray may be caused by

A. no air pressure at the gun

B. plugged fluid tip

C. atomization pressure too high

D. too much thinner added during mixing

56.

"Arcing" a spray gun may cause
I. uneven application.
II. a spark hazard.
III. excessive overspray.

A. I only

B. III only

C. I and III only

D. II and III only

57.

Which of the following is an advantage of airless spray compared to conventional air spray?

A. Easily adjustable atomization air

B. Easily adjustable pattern width

C. Faster production rate

D. Equipment is easier to clean

58.

Always ground the fluid hose used in an airless spray to

A. improve atomization

B. reduce friction

C. reduce viscosity

D. prevent static sparking

59.

The use of respiratory equipment is not necessary when spray painting.

A. may be applied by brush, roller, or spray.

B. must be applied by using conventional air spray

C. must be applied by using an airless spray

D. must be applied by using an air-assisted airless spray

61.

The presence of oil or moisture in compressed air

A. is completely eliminated by moisture traps and oil separators

B. is not important during "blow down" operations

C. should be periodically checked with a white blotter or cloth

D. is not a problem when using air spray

62.

Conventional air spray guns have adjustments for

A. air pressure from the compressor

B. fan width and fluid flow

C. size of the tip

D. CFM of air required

63.

According to NACE RP0188-99, the search electrode of a high-voltage holiday detector should be moved across the surface at approximately

A. one meter (3.3 feet) per second with a single pass

B. one foot (0.3 meters) per second with a single pass

C. one foot (0.3 meters) per second with a double pass

D. one meter (3.3 feet) per second with a double pass

64.

According to SSPC-PA 2, always calibrate magnetic DFT (Type 1) gauges

A. using a sample of bare steel treated in the same way as the steel

B. using shims of a known thickness

C. as defined by the manufacturer's instructions or the specification

D. using plastic shims

65.

The paint inspection gauge ("Tooke" gauge) is a destructive test instrument.

66.

Generally, applicators do NOT need respirators when spray painting.

67.

Fluid pressure in a conventional air spray fluid line is controlled by

A. fluid outlet valve setting

B. air pressure at the compressor

C. adjusting the pot regulator

D. squeezing the hose

68.

Check for holidays using a

A. Paint inspection ("Tooke") gauge

B. Wet sponge-type instrument

C. Surface microscope

D. Magnifying glass

69.

Nondestructive test instruments, properly used

A. damage the coating on which they are used

B. do not destroy the coating on which they are used

C. are used for laboratory testing only

D. are not used in failure analysis

70.

High-voltage DC holiday detectors are used to test

A. non-magnetic coatings applied to magnetic substrates

B. conductive coatings applied to nonconductive substrates

C. magnetic coatings applied to non-magnetic substrates

D. non-conductive coatings applied to conductive substrates

71.

All magnetic DFT instrument magnets or probes must be held at a right angle to the painted surface to produce valid measurements.

72.

Which of the following are the principal advantages of abrasive-injected water blast over water washing?
I. Increased profile
II. Increased production
III. Reduced manpower

A. I only

B. I and II only

C. II and III only

D. I, II and III

73.

There is no spark hazard associated with holiday test equipment.

74.

Always ground low-voltage DC holiday detectors to

A. the operator

B. the scaffold

C. the substrate being tested

D. a coated area on the structure

75.

Magnetic DFT instruments

A. can be used on non-ferrous substrates

B. are affected by vibration

C. are affected by air temperature

D. are affected by substrate temperature

76.

Air temperature has no effect up on relative humidity.

77. Depth of anchor pattern/surface profile will not affect DFT readings.

78.

Where will you find information such as ingredients, exposure limits, and flammability classifications of coatings?

A. Application data sheets

B. Material safety data sheets

C. Product data sheets

D. D. Performance data sheets

79.

Which items of information are generally found on product data sheets?
I. Solids by volume
II. VOC values
III. Chemical composition

A. I only

B. II only

C. I & II only

D. II & III only

80.

Which items found on a product data-sheet provide application information?
I. Cure time
II. Profile
III. Tip size
IV. Recoat interval

A. I only

B. I & II only

C. I & III only

D. I, III and IV

81.

When applying coatings, instructions regarding appropriate types of Personal Protective Equipment (PPE) will be found within the

A. Technical data sheets

B. MSDS

C. application instructions

D. specification

82.

The Material Safety Data Sheets (MSDS)
I. are not required to be maintained at the job site.
II. lists the health hazards of the material.
III. lists the protective equipment required during
application.

A. I and II only

B. II and III only

C. I and III only

D. I, II, and III

83.

Which of the following is a type of coating defect that occurs when each brush stroke or spray gun pass is visible after the coating has cured?

A. Wrinkling

B. Pinholes

C. Lapping

D. Blistering

84.

Osmotic blistering is most likely to occur as a result of

A. inadequate anchor pattern/surface profile

B. overcoating a surface contaminated with chemical salts

C. airless spray application

D. applying the coating too thin

85.

Intercoat delamination may be reduced by

A. selection of compatible paint vehicles in multi-coat systems

B. pretreatment of the substrate with soluble ferrous salts

C. uneven application thickness

D. painting over a damp surface

86.

If a coating that cures by chemically-induced polymerization is applied without the converter having been added first the

A. converter may be sprayed on to complete the cure

B. coating will remain in a liquid state

C. coating may appear to dry, although it will not cure

D. coating may run or sag

A. is the result of excessive DFT application

B. results from ultraviolet degradation of the resin

C. results from improper application

D. results from over-thinning the coating

88.

The type of coating that cures by heat-induced polymerization is

A. phenolic

B. two-component urethane

C. chlorinated rubber

D. Polyurethane

89.

Which of the following coating types are often supplied in two components?

A. Moisture-cured

B. Oxidation-cured

C. Co-reaction-cured

D. Solvent cured

90.

Phenolic coatings are very flexible.

91.

Curling or lifting can be caused by
I. solvent attacking an existing coating film.
II. application of an incompatible coating over an existing coating.
III. deterioration of a paint film due to old age.

A. I and III only

B. II only

C. I, II and III

D. III only

92.

Chalking is best described as

A. heavy wrinkling of the coated surface

B. the result of ultraviolet degradation of the paint binder

C. thin string-like coating

D. the result of over thinning

93.

Failure to add the converter to the base before application of a coating that cures by chemically induced polymerization may result in

A. moisture formation in spray lines

B. coating may appear to dry but does not cure

C. shortened pot life

D. extended curing time

94.

To extend the pot-life of an epoxy coating the applicator may

A. add more thinner

B. do nothing since the pot life should not be exceeded

C. heat the spray area

D. dehumidify the spray area

95.

The percentage of metallic zinc dust by weight in the dried film of a zinc-rich coating is generally

A. 20% – 30%

B. 100%

C. 75% – 95%

D. 55% – 75%

96.

Coatings that cure by oxidation are

A. resistant to running

B. resistant to sagging

C. is generally limited to a WFT of 5 mils

D. applied as thickly as possible to form a skin at the surface

97.

Amine blush is an amber oily film, which occurs on

A. alkyd coatings

B. epoxy emulsion coatings

C. epoxy amine coatings

D. all epoxy coatings

A. cure by oxidation

B. may be applied over an alkaline surface

C. are considered to be high-performance coatings

D. cure by reaction with moisture in the air

A. A discrete particulate solid is used to give specific decorative or protective properties to a coating.

B. The liquid base of a coating

C. Used to make a solution of resin, which may dry to form a film

D. The coating base dissolves to form the coating film

100.

The most important property of a primer for steel is its ability to

A. provide sacrificial protection

B. be applied easily

C. adhere to the steel

D. form a barrier coating

101.

"Kick-out" occurs when

A. a true solvent is used to thin the coating for application

B. the solids portion of a coating separates from the liquids portion

C. outdated coating materials are discarded

D. RPM used for mixing is too high

102.

An epoxy ester coating is a one-package coating that cures by

A. oxidation

B. evaporation

C. reaction with moisture in the air

D. coalescence

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